4-Roller Plate Bending Machine
General Características
1. Accurate, ease of operate, fastest roll bendings
2. Flat zone of the sheet edges is minimised
3. Pre-bending, conical bending and ellipse bending can be done easily
4. Double pre-bends(both ends) in one pass
5. Hydraulic and electrical system have been safeguarded from overloads and require minimum maintenance
6. Hydraulic and electrical components are modular and designed according to world standards
7. The sheet is controlled by tighteding of top and bottom rolls
8. Most suitable bending operation for CNC applications
9. More efficient for cycle times
10. User friendly operations without dependence to operator competence
11. Feeding on the order sheet to be completed by the prebend Circle, the smaller circular process
12. Volume in to the curved, cylindrical, conical workpiece
13. Driving for mechanical transmission, hydraulic transmission for the two movements under the roller
2. Flat zone of the sheet edges is minimised
3. Pre-bending, conical bending and ellipse bending can be done easily
4. Double pre-bends(both ends) in one pass
5. Hydraulic and electrical system have been safeguarded from overloads and require minimum maintenance
6. Hydraulic and electrical components are modular and designed according to world standards
7. The sheet is controlled by tighteding of top and bottom rolls
8. Most suitable bending operation for CNC applications
9. More efficient for cycle times
10. User friendly operations without dependence to operator competence
11. Feeding on the order sheet to be completed by the prebend Circle, the smaller circular process
12. Volume in to the curved, cylindrical, conical workpiece
13. Driving for mechanical transmission, hydraulic transmission for the two movements under the roller
Why Choose BS3015D Rolling Machine
►Liner guideway system, reliable and endurable.
►Electronic balance synchronization control system(accuracy ± 0.15mm).
►Double power roller with 2 gearbox and 2 hydraulic motor.
►Surface of roller with heat treatment, which hardness can be HB260-300.
►Hydraulic system to prevent overload.
►Automatic lubrication system.
►Lower voltage control system.
►Automatic alarm system for lower oil level and filter clogged.
►Safety stop system, to stop all moving parts of the whole machine.
Componentes
Equipamiento de serie:
- Linear guides for roll motion (RGS)
- 4 rodamientos independientes que soportan los rodillos inferiores (MCS)
- Asientos con cojinetes de doble anchura (WHS)
- Sincronización electrónica del paralelismo del balanceo (EPS)
- Hardened and polished rolls
- SIEMENS numerical control
- Consola de control móvil montada en la rueda
- Dispositivo cónico
- Lubricación manual centralizada (bomba)
- Barrera de emergencia alrededor de la máquina
- Máquina con certificado CE
Características opcionales:
- Side motorised rolls
- Automatic loading and unloading systems
- Motorised feeding table
- Automatic ejector
- Soportes centrales y laterales
- Provision for hot rolling
- Version with planetary guides (4HEP)
- Integrated welding system
- Colores especiales
Componentes principales
Controlador PLC
- Special bending aircraft , numberical control
- HMI ( Human machine interface ) Intelligent operation
- Self-compensation , single operate , high efficiency , safe and convenient
- Many models for choice , economic numberical control model
, TC Computerized numberical control .
Cilindro de aceite
- Pump Station :ChangYuan,China Options: Sunny,USA
- Valve : Yuken,Japan
Sistema hidráulico
- Gracias a su tecnología exclusiva, puede desarrollar los conos con la misma facilidad que las máquinas de la competencia pueden develar los cilindros.
Elimina la formación de cicatrices en la superficie de la cáscara o el rodillo y también elimina, en la mayoría de los casos, la necesidad de rectificar la laminación (bullnosing) en el borde del diámetro menor.
Válvula Yuken fabricada en Japón.
Release Device
Hydraulic drop-end for easy removal offinished ferrule.
Vídeo de presentación del producto
CNC Rolling Machine
This machine is reliable and effective. The parallelism of the side rolls is controlled by a torsion bar system that connects to both ends of the side roll, eliminating the disadvantage of extra encoders and special hydraulic balancing valves. The two central rolls are driven by hydraulic motors and high efficiency planetary gearboxes coupled directly on the rolls. The MG solution, with rolls assembled on sealed bearings and without secondary components, reduces the dispersions of the applied force generated by the frictions of the various components (typical in synchronization systems used in other bending machines).
Galería
Datos técnicos
Nombre | W12-4*3000 | W12-6*2000 | W12-6*2500 | W12-6*3000 | W12-8*2000 | W12-8*2500 | W12-8*3000 | W12-10*2000 | W12-10*2500 | W12-10*3000 | W12-12*2000 | W12-12*2000 | W12-12*3000 | W12-16*2000 | W12-16*2500 | W12-16*3000 | W12-20*2000 | W12-20*2500 | W12-20*3000 | W12-25*2000 | W12-25*2500 | W12-25*3000 | W12-30*2000 | W12-30*2500 | W12-30*3000 | W12-35*2000 | W12-35*2500 | W12-35*3000 | W12-40*2500 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Max. Bending Thickness (mm) | 4 | 8 | 6 | 6 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 10 | 12 | 16 | 16 | 16 | 20 | 20 | 20 | 25 | 25 | 25 | 30 | 30 | 30 | 35 | 35 | 35 | 40 |
Pre-Bending Thickness (mm) | 3 | 5 | 5 | 5 | 6.5 | 6.5 | 6.5 | 8 | 8 | 8 | 8 | 8 | 10 | 13 | 13 | 13 | 16 | 16 | 16 | 20 | 20 | 20 | 25 | 25 | 25 | 28 | 28 | 28 | 32 |
Roller Working Length (mm) | 3050 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 3100 | 3100 | 3100 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 2050 | 2550 | 3100 | 2550 |
Plate Yeild Limit(Mpa) | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 | 245 |
Top Roller Diameter(mm) | 190 | 190 | 210 | 230 | 210 | 230 | 270 | 230 | 270 | 300 | 300 | 300 | 330 | 300 | 330 | 360 | 330 | 360 | 390 | 360 | 390 | 430 | 390 | 430 | 460 | 430 | 460 | 510 | 510 |
Bottom Roller Diameter(mm) | 170 | 170 | 190 | 210 | 190 | 210 | 250 | 210 | 250 | 270 | 270 | 270 | 300 | 270 | 300 | 330 | 300 | 330 | 360 | 330 | 360 | 390 | 360 | 390 | 420 | 390 | 420 | 460 | 460 |
Side Roller Diameter (mm) | 150 | 150 | 170 | 0 | 170 | 190 | 210 | 190 | 210 | 220 | 220 | 220 | 240 | 220 | 240 | 250 | 240 | 250 | 300 | 250 | 300 | 330 | 300 | 330 | 360 | 330 | 360 | 390 | 390 |
Potencia del motor principal (KW) | 4 | 4 | 5.5 | 7.5 | 5.5 | 7.5 | 11 | 7.5 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 15 | 11 | 15 | 18.5 | 15 | 18.5 | 22 | 18.5 | 22 | 30 | 22 | 30 | 30 | 37 |
Longitud (mm) | 3650 | 4650 | 5150 | 60 | 4650 | 5250 | 5700 | 4770 | 5270 | 5700 | 5700 | 5700 | 5770 | 4700 | 5550 | 6300 | 4700 | 5800 | 6500 | 5300 | 6250 | 7000 | 5000 | 6500 | 7300 | 6000 | 6800 | 7600 | 7100 |
Anchura (mm) | 1300 | 1300 | 1450 | 1450 | 1420 | 1500 | 2130 | 1420 | 1420 | 1500 | 1500 | 1500 | 1900 | 1500 | 1840 | 2000 | 1900 | 2000 | 2250 | 2000 | 2160 | 2300 | 2160 | 2300 | 2600 | 2300 | 2600 | 2800 | 2800 |
Altura (mm) | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | 2000 | 1400 | 1400 | 1500 | 1500 | 1500 | 1880 | 1500 | 1820 | 2050 | 2000 | 2050 | 2550 | 2050 | 2350 | 2500 | 2350 | 2500 | 2700 | 2500 | 2700 | 2900 | 2900 |
Weight (KG) | 4800 | 4800 | 5800 | 7000 | 5600 | 6300 | 9500 | 5800 | 6500 | 8800 | 8800 | 8800 | 13500 | 7500 | 12000 | 17000 | 12000 | 15000 | 23000 | 14000 | 22500 | 30000 | 21000 | 27000 | 33000 | 25000 | 31000 | 38500 | 35000 |